Injection mold manufacturing, as a crucial link in the mold production and processing chain, encompasses a series of processes including design conception, precision machining, meticulous assembly, rigorous debugging, comprehensive inspection, and practical mold trial. Compared to the manufacturing of other industrial products, the creation of injection molds follows a set of more unique and stringent norms and requirements.
1. Pursuit of Extreme Machining Precision
The design and manufacture of injection molds place precision at their core. The accuracy of the mold is directly influenced by the precision requirements of the parts it produces and the mold’s own structure. To ensure the high quality and accuracy of the parts, the precision of the mold’s working parts often needs to exceed that of the parts by 2 to 4 levels, laying a solid foundation for the excellence of the products.
2. Striving for Long-term Mold Usage
Injection molds, as valuable process equipment, have a service life that directly impacts production costs. Unless in special situations such as small-batch production or new product trials, the long-term use of molds is a universal and necessary pursuit. Especially in the tide of mass production, the durability of molds is an important measure of their value.
3. Shortening Manufacturing Cycles to Enhance Competitiveness
The manufacturing cycle of injection molds reflects the level of technical expertise and management capabilities. To meet the urgent needs of the market and enhance the competitiveness of products, we must strive to shorten the mold manufacturing cycle while ensuring flawless quality, gaining an edge through speed.
4. Cost Control for Pricing Advantage
The cost of injection molds is influenced by multiple factors, including the complexity of the mold structure, the quality of the materials used, the precision requirements of manufacturing, and the chosen processing methods. In every aspect of mold design and manufacturing, we need to consider comprehensively, plan and design the processing technology reasonably according to the specific requirements of the parts, and strive to minimize the manufacturing cost of injection molds while ensuring quality, thus winning broader market space and stronger competitiveness for the products.
