Medical Cleanroom Injection Molding

Cleanroom Injection Molding

Yize Mould provides a one-stop solution for customized cleanroom injection molding, including free injection molding quotes, professional design for manufacturability (DFM) analysis, rapid prototyping, mass production, and process improvement suggestions. Through optimized design and strict quality management, we ensure efficient production and excellent performance of finished injection molded products. For customized solutions or more information, please feel free to contact us!

We have a Class 10K (ISO Class 7) Cleanroom for injection molding.
The fastest T1 sample for injection molding is available in 4 weeks.
The processing accuracy of injection molding can reach 0.02mm.
We are certified of ISO 9001, ISO 13485, ISO 14001, and IATF 16949.

Upload a drawing to get the best price for your program!

Custom Cleanroom Injection Molding

Yize Mould specializes in providing customized cleanroom injection molding services, covering mold design, manufacturing, and optimization to ensure high-precision and high-efficiency production. We support a variety of complex structures and special material requirements, making us suitable for prototype development and large-scale injection molding production. Our injection molding machines range from 30T to 280T. With strict quality management and a professional technical team, we help you quickly realize the full process from product design to production. For more information or to get a free quote, please contact us!

DFM & Mold Design

The design phase is the core of mold development. By thoroughly analyzing the manufacturability of the product design (DFM) and optimizing the part structure, we ensure that the mold design not only meets production requirements but also maximizes cost reduction and efficiency improvement.

Mold Manufacture

Precision machining is crucial for mold quality. Yize Mould adopts advanced CNC machining and electrical discharge machining processes, coupled with high-precision measurement equipment for quality inspection, to ensure that the mold meets design specifications while achieving high precision and long service life.

Molding and Mass Production

Through multiple rounds of mold trials (T1, T2, etc.), we verify the mold performance, adjust details such as gates and cooling systems, and ensure that the final product quality meets standards while optimizing production efficiency. We strive to meet customer requirements to the greatest extent possible.

Our Strength of Cleanroom Injection Molding

Yize Mould boasts an experienced mold design team proficient in various design software and complex structural optimization, specializing in the innovative design of high-precision molds, medical molds, and hot runner molds. Through professional DFM analysis, advanced design concepts, and strict quality standards, we provide efficient and reliable customized mold solutions for automotive, medical, precision electronics, and other industries, ensuring long mold life, easy maintenance, rapid response, and efficient delivery.

2006

Founded in

0.02mm

Min. tolerance

1000㎡

Cleanroom

ISO 13485

Certification

Cases of Cleanroom Injection Molding

Cleanroom Injection Molding is widely used in the medical industry and other high-tech industries, covering various needs from medical devices to medical consumables, as well as injection molding of precision electronic communication products. Each type of mold has its unique design requirements, manufacturing challenges, and application scenarios. Below are several common types of case studies for cleanroom injection molding processing.

Medical Device

We are ISO13485 certified and provide cleanroom injection molding solutions for professional medical device components, utilizing high-quality materials to ensure our products meet medical industry standards. Our precise mold design guarantees dimensional accuracy and stable performance. Suitable for hospitals, clinics, medical equipment manufacturers, and other industries, we cater to various medical equipment needs, supporting medical technology innovation and development.

Injection Molding Materials:	PC PP PE PEEK PFA PPSU Other Plastic
Mold Materials:	P20, S136, and others, depends on customers' requirement
Molding Environment:	1000m² Class 10000 CLeanroom (ISO Class 7)
Injection Machine Types:	FANUC, 中台精机 etc. Mainly 30T~280T.
Price:	Negotiable, depends on the product
Lead Time:	40-90 days, depends on the product

Medical Consumables

We specialize in precision injection molding for medical consumables, with a sterile production environment to ensure product safety and hygiene. Our diverse material options meet the requirements of different medical application scenarios. Suitable for medical institutions, operating rooms, emergency centers, and other fields, we offer efficient production and rapid response to market demands, providing strong support for the medical industry.

注塑材料:	PC PP PE PEEK PFA PPSU 其他塑料
模具材料:	P20钢、S136钢等，视客户需求而定
生产环境:	1000m²万级洁净无尘车间（ISO 7级）
注塑机型号:	发那科、中台精机等。注塑机大小为30T~280T。
价格:	面议
生产周期:	40-90天，视产品难度而定

Precision Electronic Communication Products

We supply high-precision injection molded parts for the electronics and communications industry, with a dust-free workshop environment ensuring superior product quality. Our professional mold design and manufacturing ensure precise dimensions and stable, reliable performance. Suitable for the manufacturing of mobile phones, communication base stations, network equipment, and other electronics and communications products, we meet their stringent requirements for precision components, contributing to the continuous advancement of electronics and communications technology.

注塑材料:	PC PP PE PEEK PFA PPSU 其他塑料
模具材料:	P20钢、S136钢等，视客户需求而定
生产环境:	1000m²万级洁净无尘车间（ISO 7级）
注塑机型号:	发那科、中台精机等。注塑机大小为30T~280T。
价格:	面议
生产周期:	40-90天，视产品难度而定

Data of Cleanroom Injection Molding

	Data
Injection Mold Tolerance	±0.015 mm
Thin-wall Injection Molding up to	0.15 mm
Min. Injection Molding Tolerance	±0.02 mm
Mold Materials	S136, SKD11, P20 etc. Depends on the client’s needs.
Available Injection Molding Materials	PC, PP, PA66, PEEK, LCP, PPSU, PFA, FEP etc.
Mold Life	100,000-1,000,000 Shots
Main products	Automotive connectors, medical devices, medical supplies, PFA Teflon injection molding, electronic communication products, other precision injection molding, etc.
Injection Molding Size	Max. 320mm，450g
Gate Design	Spot Gate, Hot Runner, Side Gate, etc.
Delivery time:	Usually around 40 days, depending on the difficulty of the product.

Our Comapny Profile

Yize Mould’s main business covers precision parts processing, injection mold design and manufacturing, cleanroom injection molding etc.

Steps for cleanroom injection molding

For products requiring cleanroom injection molding, the steps include demand analysis and design confirmation, mold design and DFM (Design for Manufacturing) analysis, material selection and procurement, mold machining and manufacturing, mold assembly and debugging, mold trial and adjustment, mass production of injection molded products, as well as after-sales service and maintenance. These steps ensure that the injection-molded products meet customer requirements, are processed precisely, and optimized through mold trials, ultimately delivering high-quality, durable injection molded products that satisfy customer needs.

/01 Requirement Analysis and Design Communication

Requirement analysis and design communication are crucial steps in ensuring the success of customized mold opening and injection molding. Effective communication ensures that all parties involved in the project (clients, designers, engineers, mold manufacturers, etc.) have a clear and consistent understanding of the requirements and design plan.

/02 Mold Design

Mold design is one of the key steps in mold opening and injection molding, involving various technical and process requirements from product design to mold manufacturing. It ensures that the mold can efficiently, stably, and precisely produce plastic products that meet customer needs.

/03 Mold Machining and Manufacturing

Mold machining and manufacturing are critical stages in the production process of injection molds. Mold manufacturing includes multiple steps such as machining of mold components, assembly, and debugging, covering the entire process from material selection to the completion of the final mold.

/04 Mold Assembly and Debugging

Mold assembly and debugging are vital stages in the mold manufacturing process, directly determining the final usage effect and production efficiency of the mold. During this stage, various manufactured components are assembled into a complete mold, and through mold trials and debugging, it is ensured that the mold can operate smoothly and efficiently.

/05 Mold Trial and Validation

Mold trial and validation are essential links in mold opening and injection molding, aiming to ensure that the design and manufacturing of the mold meet the requirements and can produce high-quality injection molded products smoothly and stably. The mold trial process helps detect and adjust the parameters of the mold and injection molding machine to resolve potential issues and optimize the production process.

/06 Mass Production and Subsequent Support

Mass production and subsequent support are the final links in the mold opening and injection molding process, ensuring that customers can stably obtain products that meet the requirements for a long time. This stage includes mold mass production, delivery of injection molded products, after-sales support, and long-term maintenance and optimization services for mold and product processes.

Yize Mould
Various Cleanroom Injection Molding Solutions Provider

During the injection molding process, it is critical to select the right solution based on product requirements, production volume, material properties and cost. Different injection molding solutions have different focuses and need to be selected according to specific needs in order to maximize production efficiency, reduce costs and ensure product quality.

Medical Device

We offer dust-free injection molding solutions for medical device components, using high-quality materials to meet industry standards. Precise mold design ensures accuracy and stability, meeting various medical equipment needs and supporting innovation.

Medical Supplies

We specialize in precision injection molding of medical consumables in a sterile environment, ensuring safety and hygiene. Various materials cater to different applications, with efficient production and quick market response.

Electronic Communication Products

We provide high-precision injection molded parts for electronics & communications, with a dust-free workshop ensuring quality. Professional mold design ensures accuracy and stability, meeting strict requirements.

Trusted Cleanroom Injection Molding Factory

Dongguan Yize Mould Co., Ltd. was established on January 1, 2007, with 150 employees, and is located in Chang’an Town, Dongguan City, known as the “Key Town of China’s Mould Industry”.

Since its establishment, Yize has always focused on technology as its core, specializing in automotive connectors, thin-wall injection molding, micro-injection molding, precision injection molding, and special material injection molding, and has gradually expanded its business to cover overall solutions for PFA Teflon products, precision medical devices, and various special engineering plastic precision structural components.

Yize Mould continuously innovates and develops, becoming a leader in the field of high-end precision mold manufacturing and related products, and is a trustworthy manufacturer of precision injection molds.

Applications

Whether it’s emerging industries such as new energy vehicles, photovoltaic semiconductors, and medical equipment, or traditional industries like machinery and equipment, chemicals, Yize Mould always provides customers with the highest quality customized cleanroom injection molding services. While meeting the needs of different industries, we maximize cost savings for our customers.

Why Choose Us?

/01
Professional Team

Yize Mould has been specializing in precision molds, non-standard precision parts, and related products since 2006, and today boasts a professional team of 150 people who can quickly respond to customer needs.

/02
Advanced Equipment

The company owns multiple advanced processing equipment imported from the United States, Japan, and other places. Injection molding precision can reach 0.02mm.

/03
Quality Assurance

Yize Mould always adheres to the principle of quality first, with over 50 precision testing instruments and a professional quality management team to ensure that no defective products reach our customers!

Cleanroom Injection Molding Case

The image on the right shows the laryngoscope meticulously manufactured by our company as an OEM product for medical device clients. It is crafted from high-quality medical-grade PC material in a Class 10,000 cleanroom, with an overall precision of 0.05mm. The product boasts high transparency and exceptional durability, meeting the stringent requirements of the medical field with its high level of cleanliness and precision.

Class 10,000 Cleanroom Environment: The cleanroom meets Class 10,000 standards, ensuring that products are manufactured in a dust-free environment, effectively avoiding external contamination.
Medical-Grade PC Material: Made from high-temperature resistant and impact-resistant medical-grade PC material, fully compliant with medical industry standards.
Ultra-High Precision Manufacturing: The overall precision is controlled within 0.05mm, guaranteeing product consistency and high reliability.
Advanced Injection Molding Technology: Employing leading injection molding techniques to ensure a smooth, flawless surface and superior quality of the product.
Full-Process Quality Control: From raw material storage to finished product shipment, every step undergoes rigorous testing to ensure top-notch product quality.
Customized Production Services: Providing personalized customized production and design support based on customer needs to meet diverse requirements.

Sterile Cleanroom Production Environment

Yize Mould boasts a top-notch sterile and dust-free production environment, with a cleanroom that meets the Class 10,000 standard and is equipped with advanced air purification systems. This ensures that every detail in the production process is free from external contamination. Such an environment not only guarantees the cleanliness of our products but also provides a solid foundation for the safety and reliability of medical devices and precision communication electronics.

Injection Molding of Special Materials

Our company excels in the injection molding processing of special materials, with extensive experience and professional expertise. Whether it’s medical-grade PC, biocompatible materials, or other high-performance special materials such as PEEK, LCP, PPSU, etc., we can precisely control their injection molding characteristics to ensure high precision and stable performance of the products, meeting customers’ customized needs for special material products.

FAQs

What information do we need to provide for injection molding quotation?

As a professional OEM manufacturer, typically, you will need to provide us with 2D drawings and 3D drawings so that we can provide a mold quotation and proceed with manufacturing more quickly. Supported 2D drawing formats include AI, PDF, DWG, CAD, DXF, DLG, etc. Supported 3D drawing formats include STP, STEP, etc.

We don't have product drawings, only a sample. Can you make it?

For products with less stringent precision requirements, we can provide processing services based on the sample. However, providing 2D or 3D drawings will allow us to understand your needs more accurately and provide a quotation more quickly.

What is your mold production capacity?

We have professional mold designers and experienced technicians. We have over 150 employees and over 180 imported advanced mold manufacturing equipment. Our annual mold production capacity can reach 300 sets.

What materials can you process for injection molding?

In addition to common engineering plastics, we can also process injection molding materials such as PFA (soluble polytetrafluoroethylene), FEP, PA66, PEI, PVDF, PBT, POM, PPS, PEEK, LCP, PPSU, etc.

What if the produced products do not meet the requirements?

Our factory strictly follows the drawing accuracy provided by the customer for installation and manufacturing. We will also communicate with the customer regarding the usage and precision requirements of the mold. If the mold does not meet the customer’s requirements and it is due to our manufacturing issue, we will be responsible for arranging rework. However, if the product is scrapped due to errors in the buyer’s drawings, it will be negotiated separately.

How long does it take from placing an order to receiving the samples?

It depends on the difficulty and quantity of the product. In most cases, you will receive the samples within 40-60 days after placing the order. (However, if it coincides with holidays such as the Spring Festival or National Day, the delivery time will be extended.)

Medical Cleanroom Injection Molding

Cleanroom Injection Molding

Custom Cleanroom Injection Molding

DFM & Mold Design

Mold Manufacture

Molding and Mass Production

Our Strength of Cleanroom Injection Molding

2006 Founded in

0.02mm Min. tolerance

1000㎡ Cleanroom

ISO 13485 Certification

Cases of Cleanroom Injection Molding

Medical Device

Medical Consumables

Precision Electronic Communication Products

Data of Cleanroom Injection Molding

Our Comapny Profile

Steps for cleanroom injection molding

Yize Mould Various Cleanroom Injection Molding Solutions Provider

Medical Device

Medical Supplies

Electronic Communication Products

Trusted Cleanroom Injection Molding Factory

Applications

Why Choose Us?

Cleanroom Injection Molding Case

Sterile Cleanroom Production Environment

Injection Molding of Special Materials

FAQs

Latest News

Contact us We provide free quote!

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关于宜泽

产品服务

解决方案

可持续发展

2006

Founded in

0.02mm

Min. tolerance

1000㎡

Cleanroom

ISO 13485

Certification

Yize Mould
Various Cleanroom Injection Molding Solutions Provider

Contact us
We provide free quote!